[et_pb_section fb_built=”1″ admin_label=”SERVICE APP: MONITORING” _builder_version=”4.23.1″ _module_preset=”default” background_enable_color=”off” background_image=”https:\/\/www.ii40services.com\/wp-content\/uploads\/SOLDADURA.jpg” background_position=”bottom_center” background_blend=”multiply” min_height=”450px” min_height_tablet=”555px” min_height_phone=”505px” min_height_last_edited=”on|tablet” max_height=”500px” custom_margin=”||100px||false|false” custom_padding=”||||true|false” top_divider_height_tablet=”” top_divider_height_phone=”” top_divider_height_last_edited=”on|tablet” bottom_divider_style=”ramp2″ bottom_divider_color=”RGBA(255,255,255,0)” bottom_divider_height=”250px” bottom_divider_flip=”horizontal” bottom_divider_height_tablet=”118px” bottom_divider_height_phone=”90px” bottom_divider_height_last_edited=”on|desktop” custom_css_main_element=”height: 100%;” border_color_all=”rgba(0,0,0,0)” locked=”off” collapsed=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.23.1″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” positioning=”absolute” position_origin_a=”center_center” width=”91%” max_width=”100%” custom_margin=”30px||||false|false” custom_margin_tablet=”40px||||false|false” custom_margin_phone=”40px|0px|0px|0px|false|false” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_heading title=”TUBE WELDING” _builder_version=”4.23.1″ _module_preset=”default” title_text_align=”center” title_font_size=”70px” title_line_height=”1.1em” width=”63%” module_alignment=”center” custom_margin=”||||false|false” title_font_size_tablet=”5em” title_font_size_phone=”3em” title_font_size_last_edited=”on|phone” global_colors_info=”{}”][\/et_pb_heading][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font=”|300|||||||” text_text_color=”#FFFFFF” text_font_size=”1.8em” header_font_size=”15em” text_orientation=”center” custom_margin=”-3%||||false|false” hover_enabled=”0″ text_font_size_tablet=”1.8em” text_font_size_phone=”1.3em” text_font_size_last_edited=”on|phone” global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n
Monitoring and traceability reporting of the tube manufacturing process<\/p>\n
[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” admin_label=”ii40_Connect es Servicio” _builder_version=”4.23.1″ _module_preset=”default” background_color=”#ffffff” background_enable_image=”off” background_position=”bottom_center” background_blend=”multiply” min_height=”1265.9px” custom_margin=”||-2px||false|false” custom_margin_tablet=”||-2px||false|false” custom_margin_phone=”||206px||false|false” custom_margin_last_edited=”on|phone” custom_padding=”3vh||3vh||false|false” custom_padding_tablet=”0vh||||false|false” custom_padding_phone=”0vh||||false|false” top_divider_height_tablet=”” top_divider_height_phone=”” top_divider_height_last_edited=”on|tablet” bottom_divider_height=”250px” bottom_divider_flip=”horizontal” bottom_divider_height_tablet=”118px” bottom_divider_height_phone=”90px” bottom_divider_height_last_edited=”on|desktop” custom_css_main_element=”height: 100%;” border_color_all=”rgba(0,0,0,0)” locked=”off” collapsed=”on” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.23.1″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” width=”91%” max_width=”100%” module_alignment=”center” custom_margin=”|auto|150px|auto|false|false” custom_margin_phone=”0px|0px|206px|0px|false|false” custom_padding=”||||false|false” border_color_all=”#000000″ border_color_bottom=”#60B5CC” locked=”off” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” border_width_top=”1px” border_color_top=”#60B5CC” global_colors_info=”{}”][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font=”|300|||||||” text_text_color=”#FF9900″ text_font_size=”50px” background_color=”RGBA(255,255,255,0)” width=”100%” custom_margin=”||-3px||false|false” custom_padding=”||1px|||” text_font_size_tablet=”80px” text_font_size_phone=”40px” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
THE NEED _<\/p>\n
[\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font=”||||||||” text_font_size=”18px” text_line_height=”2.1em” width=”100%” max_width=”100%” module_alignment=”left” custom_margin=”||||false|false” custom_margin_tablet=”||||false|false” custom_margin_phone=”||150px||false|false” custom_margin_last_edited=”on|tablet” custom_padding=”|9px|||false|false” border_width_right=”2px” border_color_right=”#FF9900″ border_width_right_tablet=”2px” border_width_right_phone=”0px” border_width_right_last_edited=”on|phone” locked=”off” global_colors_info=”{}”]<\/p>\n
The manufacturing of precision welded tubes for various components in the automotive market requires production monitoring and exhaustive process data analysis to meet the required quality standards.<\/p>\n
Our client manufactures welded steel tubes for this sector in a continuous welding facility. The main needs are the monitoring of process parameters compared to the reference values \u200b\u200bin manufacturing orders, and the reduction of time and effort in preparing forensic analysis reports when quality complaints arise from the end customer. Currently, it is necessary to use multiple information systems and data sources to prepare a comprehensive product traceability report that clearly and in detail reflects the material used in the production of the final product, as well as the parameters used in the manufacturing process.<\/p>\n
[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” border_width_top=”1px” border_color_top=”#60B5CC” global_colors_info=”{}”][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font=”|300|||||||” text_text_color=”#FF9900″ text_font_size=”50px” background_color=”RGBA(255,255,255,0)” width=”100%” custom_margin=”||0px|||” text_font_size_tablet=”80px” text_font_size_phone=”40px” text_font_size_last_edited=”on|phone” locked=”off” global_colors_info=”{}”]<\/p>\n
THE ADVANTAGES _<\/p>\n
[\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font_size=”18px” custom_margin=”||16px|||” custom_padding=”|||2%|false|false” border_color_left=”#FF9900″ global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font_size=”18px” custom_margin=”||13px|||” custom_padding=”|||2%|false|false” border_color_left=”#FF9900″ locked=”off” global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font_size=”18px” custom_margin=”||16px|||” custom_padding=”|||2%|false|false” border_color_all=”#FF9900″ locked=”off” global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font_size=”18px” custom_margin_tablet=”” custom_margin_phone=”||-137px||false|false” custom_margin_last_edited=”on|phone” custom_padding=”|||2%|false|false” border_color_left=”#FF9900″ locked=”off” global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ make_equal=”on” custom_padding_last_edited=”on|phone” _builder_version=”4.23.1″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” width=”91%” max_width=”100%” module_alignment=”center” custom_margin=”|auto|150px|auto|false|false” custom_margin_phone=”0px|0px|206px|0px|false|false” custom_padding_tablet=”0px||||false|false” custom_padding_phone=”0px|0px|0px|0px|false|false” border_width_top=”1px” border_color_top=”#FF9900″ locked=”off” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” custom_padding=”||||false|false” border_color_right=”#009fb7″ global_colors_info=”{}”][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font=”|300|||||||” text_text_color=”#fa8c0f” text_font_size=”3em” background_color=”RGBA(255,255,255,0)” width=”81%” custom_margin=”||0%||false|false” custom_padding=”||1px|||” text_font_size_tablet=”3em” text_font_size_phone=”40px” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n
THE SOLUTION _<\/p>\n
[\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_text_color=”#686868″ text_font_size=”18px” custom_margin=”||40px||false|false” custom_padding=”|||0px|false|false” border_color_left=”#60B5CC” global_colors_info=”{}”]<\/p>\n
An adaptation of our MONITORING application was carried out to visualize process parameters and an integration of data sources for the analysis of process traceability through our TRACKING application. Additionally, the RESTAPI application was developed, through which data is transferred from ii40 Connect to external API servers for the generation of statistical process control (SPC) reports that are sent via email.<\/p>\n
[\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_text_color=”#fa8c0f” text_font_size=”35px” background_color=”RGBA(255,255,255,0)” width=”81%” custom_margin=”||6px|||” text_font_size_tablet=”3em” text_font_size_phone=”40px” text_font_size_last_edited=”on|phone” locked=”off” global_colors_info=”{}”]<\/p>\n
MONITORING <\/strong>_<\/p>\n [\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font_size=”18px” header_text_align=”left” module_alignment=”left” custom_margin=”||||false|false” custom_padding=”|||3%|false|false” locked=”off” global_colors_info=”{}”]<\/p>\n The RT control panel has been customized to display relevant process parameters. Data displays have been designed to compare reference values \u200b\u200bfrom manufacturing orders with actual process parameters collected at the machine. Temperature, operating pressure, welding current, and frequency are monitored, among other parameters, and the real-time data is compared with the data from the current manufacturing order.<\/p>\n Alarm log panel for process parameter variation and out-of-range values. Real-time incident detection emails. Customer-configurable alarm engine based on process variables.<\/p>\n Temporary graphical display of parameter readings. Ability to configure quick preset buttons to group parameters according to data analysis needs.<\/p>\n [\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_text_color=”#fa8c0f” text_font_size=”35px” background_color=”RGBA(255,255,255,0)” width=”81%” text_font_size_tablet=”3em” text_font_size_phone=”40px” text_font_size_last_edited=”on|phone” locked=”off” global_colors_info=”{}”]<\/p>\n TRACKING <\/strong>_<\/p>\n [\/et_pb_text][et_pb_text _builder_version=”4.23.1″ _module_preset=”default” text_font_size=”18px” header_text_align=”left” module_alignment=”left” custom_margin=”-46px||||false|false” custom_padding=”|||3%|false|false” locked=”off” global_colors_info=”{}”]<\/p>\n From an information request screen, select a time window to request information about manufacturing orders between dates. This query returns information about the orders manufactured in the time window, as well as the materials used for their manufacture and process parameters. It also includes information about the finished product and links the manufacturing orders to the finished product, raw materials, and process conditions, such as machine parameters or the chemical composition of the materials used.<\/p>\n This traceability report can be downloaded in a detailed and clear report that displays all the information related to a manufacturing order.<\/p>\n [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” background_color=”RGBA(255,255,255,0)” custom_padding=”12%||||false|false” global_colors_info=”{}”][et_pb_image src=”data:image\/svg+xml;base64,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” _builder_version=”4.23.1″ _module_preset=”default” hover_enabled=”0″ sticky_enabled=”0″][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_fullwidth_slider _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_slide heading=”Su t\u00edtulo va aqu\u00ed” button_text=”Clics” _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}” sticky_transition=”on”]<\/p>\n Your content goes here. 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ii40_Connect<\/h3>\n
This is an application designed for a specific use case.<\/h3>\n
Contact us about any needs you may have, and we’ll review your case and project individually.<\/h3>\n