Looking after your equipments

Monitor your equipment
with Industry 4.0

The access and exploitation of operating data from your equipment constitutes the critical path to improve uptime, performance and efficiency.

We apply our experience servicing industrial equipment to offer a comprehensive solution to monitor your machines and leverage the possibilities of Industry 4.0.

ii40_Connect™
for the Industry 4.0

Our comprehensive equipment monitoring and data analysis solution is valid for OEMs to install in their newly manufactured machines, as well as for existing industrial plants with legacy equipment.

ii40_Connect™ works with equipment from different manufacturers and configurations. It has been developped to respond to the requirements of different sectors like pulp&paper, steel, food or power generation.

Smart Industry
with ii40_Connect™

The ii40_Connect™ solution covers the whole data value chain for industrial environment: from the raw machine register data to the delivery of relevant and useful information like visualization dashboards, reports and notifications in multiple device platforms.

Features

The ii40_Connect™ platform applies the latest IT technologies to provide innovative OT functionalities leveraging our experience in Industrial Services.

Machine Connectivity

Compatible with different PLCs (Siemens, Omron, Allen&Bradley, Codesys, etc) and communication protocols (serial, OPC-UA, ProfiNET, ModBusTCP, EtherCAT, etc).

Process Oversight

La plataforma ii40_Connect™ allows detailed supervision and analysis of machine components and process magnitudes.

Service & Maintenance

Offers remote diagnostics and machine health followup capabilities, to identify recommended service activities.

Additional Sensorization

Connection of additional sensors and data input sources to gateway to capture new process and machine operation magnitudes (temperature, vibration, detectors, scanners, etc.).

ii40_Connect™
Complete Equipment Monitoring Solution

The ii40_Connect™ platform constitutes a complete solution for the connectivity of industrial systems and machines.
It covers the whole data-value-chain, from the collection of the raw data from the machine, to the delivery of useful actionable information to the relevant users.
This comprehensive approach enables the remote monitoring and supervision of the connected equipment and the delivery of innovative value adding services.

Secure Connectivity with ii40_Gateway™

The ii40_Gateway™ is a smart electronic device that connects to the equipment to be monitored.

The ii40_Gateway will use the specific communications protocol that is supported by the machine (serial, ProfiNET, OPC-UA, ModBUS, etc) to establish connection and collect relevant data points from the equipment. The ii40_Gateway collects operations data and machine health data for an instantaneous snapshot of the machine operation.
The gateway will analyze the collected data locally in real time based on specific algorithms, and issue notifications if key values match preconfigured levels.

The ii40_Gateway will then transmit the machine data to the ii40_Connect servers in an encrypted and secure way, using a dedicated internet connection.

Data Analysis in ii40_Cloud™

The ii40_Cloud™ servers receive the transmitted operations and machine health data for its analysis and storage.
The ii40_Cloud servers maintain a full Digital Twin model of the machine that is a instantaneous snapshot representation of the physical equipment. The received operations and machine health data are then continuously analysed with the models and algorithms within this virtual model, to verify the adequate operation of the equipment and identify potential events.

Interaction with ii40_ServiceApp™

The user interface ii40_ServiceApp™ allows the user to interact with the ii40_Connect platform and access the relevant information from the monitored equipment. ii40_Connect is a multichannel application (web, mobile device) with an intuitive and configurable interface that provides access to a variety of services:

DASHBOARDS for the status of the equipment, its performance and machine-health.

Delivery of SUMMARY OPERATION AND PRODUCTION REPORTS

Delivery of MACHINE HEALTH REPORTS

Configuration of NOTIFICATIONS, EVENTS and ALARMS.

Platform for REMOTE ASSISTANCE based on a ticketing system

Delivery of TECHNICAL and OPERATIONS RECOMMENDATIONS to improve uptime, utilisation and efficiency

Access to TECHNICAL SERVICE DOCUMENTATION

ii40_Connect™
Services for the Smart Factory

The complete solution for equipment monitoring ii40_Connect™ offers a wide range of services for the increasing requirements of the smart factory.

We leverage our experience in the design, assembly, commissioning and service of industrial systems and combine it with the latest 4.0 technologies to deliver functionalities with real value add for production and service professionals.

Machine and Fleet Monitoring for OEMs

The ii40_Connect™ platform allows the continuous supervision of the machine of process under monitoring, representing in an intuitive and configurable dashboard an instantaneous snapshot of the relevant information.

It also generates operation and machine performance reports to provide insights on the uptime, utilization and performance of the equipment.
Additionally it allows to configure notifications and alerts as a response to instantaneous production or machine events, allowing a quick response by the corresponding agents.

Our engineers incorporate all the available tecnical documentation on the equipment to be monitored and the input from the production and tecnical team to complete the modeling of the machine and adaptation of the supervision algorithms.

Aftermarket and Maintenance Services

The ii40_Connect™ platform constitutes a powerful tool for the delivery of personalized maintenance and aftermarket services quickly and remotely on the monitorized equipment.

The access to the instantaneous and historical machine data allows for a fast remote assistance and the automated completion of machone diagnostic, reducing the response time to machine events.

The continuos supervision of the equipment based on the virtual machine models and customized algorithms allow the configuration of preventative maintenance actions.

Machine and Process Monitoring

The ii40_Connect™ platform allows the continuous supervision of the machine of process under monitoring, representing in an intuitive and configurable dashboard an instantaneous snapshot of the relevant information.

It also generates operation and machine performance reports to provide insights on the uptime, utilization and performance of the equipment.
Additionally it allows to configure notifications and alerts as a response to instantaneous production or machine events, allowing a quick response by the corresponding agents.

Our engineers incorporate all the available tecnical documentation on the equipment to be monitored and the input from the production and tecnical team to complete the modeling of the machine and adaptation of the supervision algorithms.

Machine Performance and Optimization

The initial modeling of the machine and the supervision algorithms of the ii40_Connect™ platform allow a focused analysis of a component or manufacturing process step, with advanced tools to identify efficiency gaps.

This enables the discovery of productivity improvement opportunities in the utilization and operation of the equipment to increase its efficiency.
It also allows for an updated view of the FMEA for the machine and the identification of technical changes or upgrades for optimized performance.

Plant Sensorization

After careful analysis of the process data needs, ii40_Connect™ enables the straightforward expansion of the collected machine data and signals by the installation and connection of additional sensors and datasources directly to the ii40_Gateway, incorporating this fresh data directly into the virtual model of the industrial system. This solution leverages automatically the interrelation of the different process magnitudes.

The combined collected sensor data can be accessed using the dashboard, report and notification features within ii40_Connect, and can also be shared with other plant management systems (ERP, GMAO…) with our API.

Last News

Presentación del proyecto Remote Monitoring Services

Presentación del proyecto Remote Monitoring Services

Durante la celebración de la WeekINN y como StarUp seleccionada por el Departamento de Fomento del Ayuntamiento de Donostia-San Sebastián, Ane Zubeldia y Tomás Arsuaga exponen el proyecto de Remote Monitoring Services dentro del marco de la Industria 4.0 y del...

Máxima puntuación NEOTEC 2018

Máxima puntuación NEOTEC 2018

Remote Monitoring Services ha obtenido la máxima puntuación en la convocatoria de Neotec 2018 cuya resolución se ha conocido en abril del 2019.

No sólo estamos orgullosos de poder decir que fuimos sus primeros clientes sino también de los resultados obtenidos.

Ibon Alkorta

Manager, Sidrería Altzueta

ADDRESS

Mikeletegi 53, Oficina 25
Parque Tecnológico de Miramón
20009 – Donostia – San Sebastián

PHONE NUMBER

(+34) 667 415 990
(+34) 943 25 03 60

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